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Crystal defects and microstructure

L3 · Chapter 6

Solute trapping in alloy phase-field models and the anti-trapping current

When a dilute alloy freezes, the solid takes in only a fraction kk of the solute in the liquid next to it and pushes the rest ahead, where it has to diffuse away. That bottleneck makes the growing front unstable and turns it into dendrites. A phase-field model can follow such shapes only if its interface is thousands of times wider than a real one, and a wide interface traps solute in the solid that a real interface would reject. This chapter states the problem the model must solve, shows the extra current Karma added to fix the trapping, and tests it on a flat front where the right answer is known exactly.

Solute has to get out of the way

Hold a dilute binary alloy at a fixed temperature below its liquidus. The liquid touching the solid has concentration clc_l and the solid there takes cs=kclc_s=kc_l, with a partition coefficient k<1k<1. Each step forward of the front rejects the difference cl(1−k)c_l(1-k) per unit volume into the liquid, and the gradient of concentration ahead must carry it away. This is the Stefan condition. Diffusion in the solid is neglected.

The liquid concentration at the front is not fixed. A curved front holds less, through the capillary length d0d_0, and a moving one less again, through a kinetic coefficient β\beta. Far away the liquid has concentration c∞c_\infty, below the equilibrium value cl0c_l^0; the supersaturation Ω\Omega measures by how much. Karma’s runs use k=0.15k=0.15 and Ω=0.55\Omega=0.55, so c∞=(1−0.55×0.85) cl0=0.5325 cl0c_\infty=(1-0.55\times0.85)\,c_l^0=0.5325\,c_l^0.

∂tc=D∇2c,cl(1−k)Vn=−D ∂nc∣+,clcl0=1−(1−k)d0κ−(1−k)βVn,cs=kcl\partial_tc=D\nabla^2c,\qquad c_l(1-k)V_n=-D\,\partial_nc\big|_{+},\qquad \frac{c_l}{c_l^0}=1-(1-k)d_0\kappa-(1-k)\beta V_n,\qquad c_s=kc_l
The sharp-interface problem for isothermal growth. The first three relations are Echebarria et al., Eqs. 17–19: diffusion in the liquid, the Stefan condition on the liquid side ++ and the Gibbs–Thomson relation with kinetics. The last one uses the partition coefficient kk to set the composition of the solid.
Ω=cl0−c∞cl0(1−k)\Omega=\frac{c_l^0-c_\infty}{c_l^0(1-k)}
The scaled supersaturation of the melt.

Source: B. Echebarria · A. Karma

Why a thick interface traps solute

A phase field ϕ\phi runs from +1+1 in the solid to −1-1 in the liquid over a width WW. A real interface is about a nanometre thick, but a dendrite is microns to millimetres across, so a simulation must take WW far larger than the real thickness. Echebarria, Folch, Karma and Plapp list what goes wrong. When solute diffuses quickly in the liquid but hardly at all in the solid, a wide interface adds three spurious effects, each proportional to WW: diffusion along the interface, an extra term from the stretching of a moving curved interface, and a jump of chemical potential across it.

The jump is the one you can see. Solute crossing the interface region has no time to escape before the solid closes over it, so the solid keeps more than kclkc_l. The size of the effect is set by the Péclet number p=WV/Dp=WV/D, the interface width over the diffusion length. Karma notes that in a model without a correction the trapped amount scales as pln⁡pp\ln p, which shrinks only slowly as the interface is made thinner.

Source: B. Echebarria · A. Karma

The anti-trapping current

Karma’s model couples the phase field to a chemical-potential variable uu that is zero at equilibrium. The solute obeys a continuity equation with two currents. The first is ordinary diffusion, with a function q(ϕ)q(\phi) that switches diffusion off in the solid. The second, the anti-trapping current, points from solid to liquid, acts only where the interface is moving, since it is proportional to ∂tϕ\partial_t\phi, and is proportional to WW, the same order as the error it cancels.

With at=1/(22)a_t=1/(2\sqrt2) the chemical-potential jump vanishes; with q(ϕ)q(\phi) from Eq. (20), so does diffusion along the interface. The stretching term vanishes too, apart from small corrections that Karma reports as small in computations. The thin-interface analysis then maps the model onto the sharp-interface problem with d0=a1W/λd_0=a_1W/\lambda and a kinetic coefficient that vanishes when λ=Dτ/(a2W2)\lambda=D\tau/(a_2W^2). The Lab uses these choices, and also runs Karma’s comparison model: no anti-trapping current and q=(1−ϕ)/2q=(1-\phi)/2.

τ ∂tϕ=W2∇2ϕ+ϕ−ϕ3−λ1−k (1−ϕ2)2 (eu−1),eu=2c/cl01+k−(1−k)ϕ\tau\,\partial_t\phi=W^2\nabla^2\phi+\phi-\phi^3-\frac{\lambda}{1-k}\,(1-\phi^2)^2\,(e^u-1),\qquad e^u=\frac{2c/c_l^0}{1+k-(1-k)\phi}
The phase-field equation without anisotropy, with ϕ=+1\phi=+1 in the solid, and the definition of uu (Karma, Eqs. 16 and 18, with the usual choice of functions).
∂tc=−∇⋅j,j=−Dc q(ϕ)∇u−atWcl0(1−k) eu ∂tϕ ∇ϕ∣∇ϕ∣,at=122\partial_tc=-\nabla\cdot\mathbf j,\qquad \mathbf j=-Dc\,q(\phi)\nabla u-a_tW c_l^0(1-k)\,e^u\,\partial_t\phi\,\frac{\nabla\phi}{|\nabla\phi|},\qquad a_t=\frac{1}{2\sqrt2}
Solute continuity with the diffusive current and the anti-trapping current (Karma, Eqs. 2 and 17).
q(ϕ)=1−ϕ1+k−(1−k)ϕ,d0=a1Wλ,λ=Dτa2W2  ⇒  β=0,a1=0.8839, a2=0.6267q(\phi)=\frac{1-\phi}{1+k-(1-k)\phi},\qquad d_0=\frac{a_1W}{\lambda},\qquad \lambda=\frac{D\tau}{a_2W^2}\;\Rightarrow\;\beta=0,\qquad a_1=0.8839,\ a_2=0.6267
The interpolation function that removes surface diffusion, and the relations that fix the capillary length and remove interface kinetics.

Source: A. Karma · B. Echebarria

Worked example: does a flat front leave the right solute behind?

Problem. Take W=τ=1W=\tau=1, k=0.15k=0.15, Ω=0.55\Omega=0.55 and d0/W=0.277d_0/W=0.277, the coarser of Karma’s two ratios. Find λ\lambda, DD and the unit of time d02/Dd_0^2/D, then predict what a flat front leaves in the solid.

Parameters. λ=a1/(d0/W)=0.8839/0.277=3.191\lambda=a_1/(d_0/W)=0.8839/0.277=3.191 and D=a2λ=0.6267×3.191=2.000D=a_2\lambda=0.6267\times3.191=2.000. The unit of time is 0.2772/2.000=0.0384 τ0.277^2/2.000=0.0384\,\tau.

Prediction. A flat front has no curvature, and the kinetic coefficient is zero, so local equilibrium puts cl=cl0c_l=c_l^0 at the front and the solid must hold kcl0=0.150 cl0kc_l^0=0.150\,c_l^0 however fast the front moves.

Check. The route benchmark grows a flat front into the melt on a grid of Δx=0.4 W\Delta x=0.4\,W. As it slows, the Péclet number falls from 0.0660.066 to 0.00870.0087. With the anti-trapping current the solid holds 0.15000.1500 to 0.1506 cl00.1506\,c_l^0 throughout. Without it the solid holds 0.2670.267 at p=0.11p=0.11, falling to 0.1660.166 at p=0.0098p=0.0098. For p≤0.043p\le0.043 the excess over kk, divided by kp∣ln⁡p∣kp|\ln p|, stays between 2.322.32 and 2.402.40, consistent with Karma’s pln⁡pp\ln p scaling.

Answer. λ=3.19\lambda=3.19, D=2.00D=2.00, a time unit of 0.0384 τ0.0384\,\tau, and 0.150 cl00.150\,c_l^0 in the solid, which the anti-trapping model delivers to within 0.4%0.4\% and the standard model misses by 11%11\% to 78%78\%.

Source: A. Karma

Try it in the Lab

Compare the solute left by the two interface models

  1. Choose A four-armed dendrite. Predict the solute readout once the arms are long: a little below k=0.15k=0.15 because the tip is curved.
  2. Choose Solute gets trapped, which switches off the anti-trapping current. Predict whether the solid holds more or less solute and whether the tip grows faster or slower, then watch.
  3. Explain both changes from trapping: what happens to the solute that the front no longer rejects, and why that lets the tip run ahead.

Exercises with explained answers

  1. What is the far-field concentration of the melt for k=0.15k=0.15 and Ω=0.45\Omega=0.45?

    Show the answer

    c∞=[1−Ω(1−k)] cl0=(1−0.45×0.85) cl0=0.6175 cl0c_\infty=[1-\Omega(1-k)]\,c_l^0=(1-0.45\times0.85)\,c_l^0=0.6175\,c_l^0. The melt is closer to equilibrium, so the crystal grows more slowly.

  2. A dendrite tip grows at Vd0/D=0.018Vd_0/D=0.018 with d0/W=0.277d_0/W=0.277. What is its Péclet number WV/DWV/D, and what does the flat-front test say about trapping in the standard model at that value?

    Show the answer

    WV/D=(W/d0)(Vd0/D)=0.018/0.277=0.065WV/D=(W/d_0)(Vd_0/D)=0.018/0.277=0.065. On a flat front at p=0.066p=0.066 the anti-trapping model holds 1.004 k1.004\,k, while the standard model at p=0.043p=0.043 already holds 1.31 k1.31\,k. At the tip’s Péclet number the standard model traps a lot.

  3. Repeat the parameter calculation for Karma’s finer ratio d0/W=0.544d_0/W=0.544. By how much does the unit of time change?

    Show the answer

    λ=0.8839/0.544=1.625\lambda=0.8839/0.544=1.625, D=0.6267×1.625=1.018D=0.6267\times1.625=1.018, and d02/D=0.5442/1.018=0.291 τd_0^2/D=0.544^2/1.018=0.291\,\tau, about 7.67.6 times longer than at 0.2770.277. A run to the same scaled time therefore needs many more steps.

  4. Local equilibrium at a curved tip predicts that the solid holds cs/cl0=k[1−(1−k)d0/ρ]c_s/c_l^0=k[1-(1-k)d_0/\rho]. Evaluate it for a tip radius ρ=21.3 d0\rho=21.3\,d_0.

    Show the answer

    0.15×(1−0.85/21.3)=0.15×0.960=0.1440.15\times(1-0.85/21.3)=0.15\times0.960=0.144. The route benchmark measures 0.14470.1447 along the axis of the anti-trapping dendrite with that tip radius.

Sources and what we recomputed

  1. A. Karma, Phase-field formulation for quantitative modeling of alloy solidification, arXiv:cond-mat/0103289v1 (2001)

    Version 1, full text. Eqs. (16)–(18) and (22): the isothermal dilute-alloy model with the anti-trapping current. Eqs. (19)–(20): the equilibrium profile and the choice of q(ϕ)q(\phi) that removes surface diffusion. The parameter paragraph: Δx=0.4\Delta x=0.4, Δt=0.008\Delta t=0.008, k=0.15k=0.15, Ω=0.55\Omega=0.55, ϵ4=0.02\epsilon_4=0.02, a1=0.8839a_1=0.8839, a2=0.6267a_2=0.6267, a seed of radius 22 d022\,d_0. Fig. 1: tip velocity against time. Fig. 2: solute in the solid along the dendrite axis.

  2. B. Echebarria, R. Folch, A. Karma and M. Plapp, Quantitative phase-field model of alloy solidification, arXiv:cond-mat/0404164v2 (2004)

    Version 2. Section I B, Eq. (2): with a mesoscopic interface thickness, solute trapping, surface diffusion and interface stretching all grow in proportion to WW. Section I D: the anti-trapping current as a non-variational fix. Section I E, Eqs. (7)–(13): the full model, the current of Eq. (10) with a=1/(22)a=1/(2\sqrt2), and the relations d0=a1W/λd_0=a_1W/\lambda and β\beta of Eq. (13). Section II A, Eqs. (17)–(21): the sharp-interface problem for isothermal growth, with the Stefan condition and the Gibbs–Thomson relation. Section IV gives the thin-interface analysis; it was skimmed, not rederived.

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