Solute has to get out of the way
Hold a dilute binary alloy at a fixed temperature below its liquidus. The liquid touching the solid has concentration and the solid there takes , with a partition coefficient . Each step forward of the front rejects the difference per unit volume into the liquid, and the gradient of concentration ahead must carry it away. This is the Stefan condition. Diffusion in the solid is neglected.
The liquid concentration at the front is not fixed. A curved front holds less, through the capillary length , and a moving one less again, through a kinetic coefficient . Far away the liquid has concentration , below the equilibrium value ; the supersaturation measures by how much. Karma’s runs use and , so .
Source: B. Echebarria · A. Karma
Why a thick interface traps solute
A phase field runs from in the solid to in the liquid over a width . A real interface is about a nanometre thick, but a dendrite is microns to millimetres across, so a simulation must take far larger than the real thickness. Echebarria, Folch, Karma and Plapp list what goes wrong. When solute diffuses quickly in the liquid but hardly at all in the solid, a wide interface adds three spurious effects, each proportional to : diffusion along the interface, an extra term from the stretching of a moving curved interface, and a jump of chemical potential across it.
The jump is the one you can see. Solute crossing the interface region has no time to escape before the solid closes over it, so the solid keeps more than . The size of the effect is set by the Péclet number , the interface width over the diffusion length. Karma notes that in a model without a correction the trapped amount scales as , which shrinks only slowly as the interface is made thinner.
Source: B. Echebarria · A. Karma
The anti-trapping current
Karma’s model couples the phase field to a chemical-potential variable that is zero at equilibrium. The solute obeys a continuity equation with two currents. The first is ordinary diffusion, with a function that switches diffusion off in the solid. The second, the anti-trapping current, points from solid to liquid, acts only where the interface is moving, since it is proportional to , and is proportional to , the same order as the error it cancels.
With the chemical-potential jump vanishes; with from Eq. (20), so does diffusion along the interface. The stretching term vanishes too, apart from small corrections that Karma reports as small in computations. The thin-interface analysis then maps the model onto the sharp-interface problem with and a kinetic coefficient that vanishes when . The Lab uses these choices, and also runs Karma’s comparison model: no anti-trapping current and .
Source: A. Karma · B. Echebarria
Worked example: does a flat front leave the right solute behind?
Problem. Take , , and , the coarser of Karma’s two ratios. Find , and the unit of time , then predict what a flat front leaves in the solid.
Parameters. and . The unit of time is .
Prediction. A flat front has no curvature, and the kinetic coefficient is zero, so local equilibrium puts at the front and the solid must hold however fast the front moves.
Check. The route benchmark grows a flat front into the melt on a grid of . As it slows, the Péclet number falls from to . With the anti-trapping current the solid holds to throughout. Without it the solid holds at , falling to at . For the excess over , divided by , stays between and , consistent with Karma’s scaling.
Answer. , , a time unit of , and in the solid, which the anti-trapping model delivers to within and the standard model misses by to .
Source: A. Karma